Custom Digital Twin Development Services

A complete, managed service to design, build, and deploy a dynamic simulation platform. We integrate all your data sources to create a living, agent-based model of your operation, accessible through a “virtual command center” for your operational teams.

Key Features:

• Multi-Source Data Integration
  Robust data pipelines to harmonize data from your WMS, WCS, ERP, MES, RTLS, and existing IoT sensors into a single, analysis-ready data layer.
• High-Fidelity Simulation Engine
  Development of agent-based models where every order, forklift, worker, or production unit acts as a virtual agent, following your real-world business logic and constraints.
• “What-If” Scenario Builder
  An intuitive interface for your operational team to model and compare scenarios, such as “Simulate a 30% increase in peak season volume” or “Model the impact of adding a new robotic picking fleet.”
• KPI Dashboards & 3D Visualization
  Clear, visual results on key metrics (throughput, order cycle time, resource utilization) and 3D heatmaps to visually expose congestion, bottlenecks, and inefficient travel paths.
• Workflow Integration
  Outputting validated simulation results to automatically generate optimal configuration parameters for your WMS or provide a data-backed business case for capital investment.

A comprehensive service to design, build, and deploy dynamic digital twin solutions leveraging AWS IoT TwinMaker. We integrate your operational data to create a living, virtual representation of your real-world systems.

Key Features:

• Multi-Source Data Integration
  Robust data pipelines to harmonize data from your existing enterprise systems (WMS, WCS, ERP, MES, RTLS) and IoT sensors, creating a unified, analysis-ready data layer within AWS IoT TwinMaker.
• High-Fidelity Simulation Engine
  Development of agent-based models within AWS IoT TwinMaker, where every asset, order, or production unit acts as a virtual agent, replicating your real-world business logic and constraints.
• “What-If” Scenario Builder
  An intuitive interface built on AWS IoT TwinMaker for your operational team to model and compare scenarios, such as “Simulate a 30% increase in peak season volume” or “Model the impact of adding a new robotic picking fleet.”
• KPI Dashboards & 3D Visualization
  Clear, visual results on key metrics (throughput, order cycle time, resource utilization) and immersive 3D visualizations within AWS IoT TwinMaker to expose congestion, bottlenecks, and inefficient travel paths.
• Workflow Integration
  Outputting validated simulation results to automatically generate optimal configuration parameters for your WMS or provide data-backed business cases for capital investment, seamlessly integrating with your existing workflows.

A simulation service to optimize your physical footprint. We model and compare multiple “greenfield” layouts or “brownfield” retrofits to find the strategy that delivers maximum throughput, capacity, and efficiency.

Key Service Deliverables:

• “Greenfield” Facility Design Validation
  Simulate and compare multiple new facility layouts, storage strategies, and material flows before you break ground to build the right facility the first time.
• “Brownfield” Retrofit Optimization
  Discover how to unlock 15-30% more capacity from your existing footprint by testing new slotting strategies or process changes (e.g., batch vs. zone picking) virtually.
• Holistic Impact Simulation
  Run your real-world order profiles and operational data through the model to see how the new automation interacts with your existing processes and people.
• Process Re-engineering Simulation
  Quantify the exact impact of a new process by comparing the “as-is” model against the “to-be” model to find the mathematically optimal workflow.
• Operational Stress-Testing
  Run your projected peak order volumes through the validated model of your current facility, labor, and systems.
• Proactive Mitigation Planning
  Test and validate proactive solutions (e.g., “What if we add 10 more packers?” or “What if we pre-position fast-moving stock?”) to create a data-driven peak readiness plan.

A holistic service to build a Digital Twin of your entire supply chain network, from raw materials to final customer delivery. This enables end-to-end visibility, proactive risk management, and strategic optimization for unparalleled resilience and efficiency.

Key Service Deliverables:

• End-to-End Network Visibility & Mapping
  Create a comprehensive Digital Twin that visually maps your entire supply chain, integrating data from all tiers of suppliers, production sites, logistics partners, and distribution channels.
• Disruption Scenario Planning & Resilience Testing
  Simulate the impact of various disruptions (e.g., natural disasters, geopolitical events, supplier failures) on your supply chain to test resilience, identify vulnerabilities, and develop robust contingency plans.
• Optimal Sourcing & Network Design Simulation
  Model and compare different sourcing strategies, supplier portfolios, and network configurations to identify the most cost-effective and resilient supply chain design for future growth.
• Inventory Optimization Across the Network
  Utilize the Digital Twin to simulate demand fluctuations and lead times across your entire supply chain, optimizing inventory levels at every node to reduce carrying costs and improve service levels.

A specialized service to build high-fidelity Digital Twins of your critical industrial machinery, vehicles, and entire operational fleets. This enables advanced predictive maintenance, optimized asset utilization, and enhanced operational safety and efficiency across diverse heavy industries.

Key Service Deliverables:

• Asset Condition Monitoring & Diagnostics
  Develop Digital Twins integrated with sensor data to provide continuous, real-time monitoring of machinery health, performance parameters, and diagnostic insights for individual assets or entire fleets.
• Predictive Maintenance & Failure Forecasting
  Leverage the Digital Twin to accurately predict potential equipment failures, component degradation, and maintenance needs, enabling proactive servicing that minimizes downtime and extends asset lifespan.
• Fleet Utilization & Route Optimization
  Simulate various operational scenarios to optimize fleet deployment, route planning, fuel consumption, and workload distribution, maximizing asset uptime and reducing operational costs.
• Remote Operation & Scenario Testing
  Create a virtual environment within the Digital Twin for safe remote operation testing, operator training, and the simulation of complex or hazardous scenarios without risking physical assets or personnel.