Industrial IoT solutions

  • Gain independence from relying solely on hardware sales by developing software that complements your hardware products and opens up additional revenue streams for your business

  • Safeguard your factory floor and equipment by creating a digital copy that alerts you to even the slightest change in their condition, and avoid downtime with predictive maintenance

  • Maximize your return on investment (ROI) and gain full control over your business’s future development by optimizing your resource use, reducing costs, and innovating your solution

  • Reinforce data-driven decision-making by establishing hassle-free data processing flows and making insights truly work for your business

  • Obtain a promising roadmap and lay the groundwork for industry 5.0 by augmenting your system with transformative technologies (AL, ML, digital twins, AR & VR, MR, and more)

Value we have delivered to our clients with Industrial IoT

  • 20%

    Reduction in operating costs with Yalantis IIoT solutions

  • 20+

    Successfully completed IoT projects

  • Up to 30%

    Increase in asset utilization

Industrial IoT services Yalantis provides

By partnering with renowned midsize to enterprise-level companies that operate in the industrial landscape, Yalantis has obtained first-hand experience in delivering these services:

  • IIoT application development

    • IIoT solutions feasibility analysis

    • IoT software monetization strategy design

    • Custom IIoT application development

    • Cloud-based IIoT application development (AWS IoT, Azure IoT, Google Cloud IoT, etc.)

    • Edge computing solutions development

    • Integration with existing systems (CRM, ERP, etc.)

    • Sensor integration and device management

    • Connectivity solutions for various communication protocols (MQTT, CoAP, etc.)

    • Edge device management and orchestration

    • End-to-end security implementation

    • Compliance with industry standards (IEC 61508, IEC 62443, and ISO 13849)

  • Big data analytics and management for IoT

    • Data integration and collection

    • Big data storage solutions implementation (Hadoop, NoSQL databases, data lakes, data warehouses)

    • Real-time data processing and analytics

    • Data visualization and reporting tools

    • Complex event processing (CEP)

    • Data encryption and access control

    • Scalability and performance optimization

    • Load balancing and parallel processing

    • Regular security audits and vulnerability assessments

  • Smart manufacturing

    • Digital twins for virtual simulation, real-time monitoring, and analysis

    • Data analytics and business intelligence (BI)

    • Predictive analytics for equipment health monitoring

    • ML for predictive maintenance

    • Computer vision solutions software development

    • Robotic process automation (RPA)

    • Intelligent production planning

    • Statistical process control (SPC) for monitoring

    • Supply chain optimization

    • Energy consumption optimization

    • Cyber-physical systems (CPS)

  • Asset management

    • Asset performance management (APM)

    • Asset lifecycle management

    • Mobile asset management

    • Radio frequency identification (RFID) or barcode-based asset tracking system implementation

    • GPS-based location tracking for mobile assets

    • Asset database development with customized asset categorization and hierarchy

    • Remote monitoring and diagnostics for critical assets

    • Computerized maintenance management system (CMMS) software development

    • Customized reports and dashboards for key performance indicators (KPIs)

  • Industrial automation and control systems

    • Custom control system design

    • Programmable logic controller (PLC) and distributed control system (DCS) development

    • Supervisory control and data acquisition (SCADA) system developmen

    • Integration of automation systems with existing machinery and equipment

    • Industrial networking and communication (Modbus, Profibus, Ethernet/IP)

    • Safety instrumented systems (SIS) design and implementation

  • Digital transformation

    • Technical assessment of current solutions

    • Digital transformation strategy design and implementation

    • Architecture design

    • IoT device integration and sensor deployment for real-time data collection

    • Migration of legacy systems to cloud-based platforms (IaaS, PaaS, SaaS)

    • Natural language processing (NLP) solutions for HMI

    • Change management and training

    • Blockchain integration

    • Cybersecurity assessments and vulnerability testing

    • AI-driven automation for decision-making and task optimization

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FAQ

What are some examples of IIoT (Industrial IoT solutions)?

Industrial Internet of Things (IIoT) is a more advanced form of the traditional Internet of Things (IoT), assuming the implementation of complex sensors into the operations of large manufacturers or logistics providers. Its primary aim is to make businesses aware of the physical condition of their factory floor and equipment through digital representations complemented by real-time analytics on any changes in their operation.

 

Any Industrial IoT system includes the following must-have components:

  • IoT devices powerful enough to accumulate significant amounts of industrial IoT data
  • Network infrastructure for secure communication with devices
  • Data gateways for gathering the necessary data
  • Real-time data processing centers that clean raw data
  • An analytical module for data analysis with integrated business intelligence (BI) and other tools (tailored to business needs)

How do IIoT solutions help businesses?

Industry IoT solutions, due to their innovative approach and vast capabilities, may assist businesses in multiple aspects of their operations. The main benefits of industrial IoT solutions for businesses include enabling predictive analytics and maintenance of the factory floor, which helps reduce costs for repairs resulting from unexpected breakdowns. With careful maintenance and timely prophylactic equipment evaluation sessions, you’ll be able to prolong the equipment lifecycle.

 

Additionally, IIoT solutions help to reduce energy consumption and enhance business sustainability through complex data analytics that identify excessive resource use. These solutions also digitalize and automate previously manual operations, unburdening staff, increasing overall operational efficiency, and reducing operating costs, among other advantages.

How do you manage quality when delivering IIoT projects?

Yalantis prioritizes quality throughout the entire Industrial Internet of Things (IIoT) project lifecycle. From rigorous requirements analysis to thorough testing at every stage, we identify and address potential issues early on. Adhering to industry standards, our IIoT solutions are designed for compatibility, interoperability, and compliance.

 

We employ a comprehensive testing strategy, including unit, integration, and system testing, ensuring functionality, performance, and security. Our teams consider scalability, future-proofing solutions against technological advancements. Beyond delivery, we provide ongoing support and maintenance, reinforcing our commitment to sustained quality, reliability, and performance in IIoT solutions.

How do you ensure delivery and security of IIoT solutions?

Yalantis focuses on the timely delivery and security of IIoT solutions through a pragmatic approach. Using Agile project management practices, we remain flexible and responsive to changing requirements, consistently delivering functional increments of the IIoT solution.

 

In terms of security, we incorporate end-to-end encryption, strong authentication, and authorization protocols, along with routine security audits. These measures work together to safeguard against potential vulnerabilities, reinforcing the resilience of our solutions against unauthorized access and cyber threats.

WHAT’S THE YALANTIS APPROACH TO WORKING WITH IOT INDUSTRIAL SOLUTIONS?

Yalantis’ experience with multiple Industrial IoT-related projects has helped us design a unified framework to effectively work with IoT and IIoT technologies based on our clients’ business challenges and needs.

Our framework is based on a philosophy of building solutions that don’t just play a supporting role in tackling cumbersome tasks. Yalantis’ main priority is to deliver long-lasting and practical tools that facilitate efficient digital transformation and serve as reliable assistants in our clients’ internal operations, capable of accommodating new functionality or implementing new technologies as the need arises.

In terms of Industrial IoT services, we focus on:

Scalability and flexibility of technological solutions that support active business expansion

Based on our experience collaborating with companies across various domains, we have learned the importance of offering our partners a reliable technological foundation that not only supports but also accelerates their business growth and international expansion.

This includes designing and building a scalable and flexible Industrial IoT solution architecture in a way that:

  • is scalable and easily adaptable to a growing number of devices
  • ensures stable communication with devices even under extreme conditions
  • guarantees seamless performance even when integrated with IoT data management tools aggregating, processing, and analyzing vast amounts of complex IIoT data
  • complies with security standards such as IEC 61508, IEC 62443, and ISO 13849
  • maintains stable performance and communication with devices and firmware due to rigorous testing approaches

Many companies believe that at the earliest stages of a solution’s existence, there’s no need to think about comprehensive architectures. However, through our projects, we’ve seen how midsize companies grow into enterprise-level corporations and require complex and expedited adoption of a substantial number of IoT devices. Such adoption requires a significant intensification of resource use and stable, risk-free performance, which is impossible without a reliable technological foundation.

Companies usually need years of active development before reaching the enterprise level; however, it’s best to set the stage beforehand.

Transitioning to a digital approach in monitoring and managing industrial settings

When dealing with the digital transformation of businesses and developing an Industrial IoT solution, Yalantis applies a concept we call the digital-first point of decision-making. By providing businesses with a data-driven digital environment, we assist them in:

  • enhancing operational efficiency
  • redirecting budget planning and allocation towards more effective resource management
  • reducing excessive costs on maintenance and operational tasks

For this, we implement the following technologies as part of our IIoT services:

  • Digital twins for creating a digital copy of the equipment present on the factory floor to get a visual context of its condition, supplemented by data-driven insights on its operation
  • Augmented reality (AR) and virtual reality (VR), which are used for more efficient training by imitating real life equipment and incidents and how to deal with them
  • Edge computing to reduce latency and improve real-time decision-making by moving a data processing center closer to the data source rather than in a remote cloud
  • Robotic process automation (RPA), which substantially improves operational efficiency in industrial settings through advanced automation of manual processes
  • Artificial intelligence (AI) and machine learning (ML) for quicker and more accurate analysis of big data as well as real-time updates on equipment and floor conditions
  • And more.

By implementing these technologies into an Industrial IoT solution, we pave the way for many things, including:

  • preventive and predictive maintenance
  • predictive analytics
  • comprehensive asset condition monitoring

All of these contribute to the all-around digital transformation of a traditional business.

Adopting innovations that meet real needs

Innovations are great when they are relevant. Having an AR- and VR-based Industrial IoT solution is excellent, but it becomes problematic when there’s no need for it. IoT industrial solutions shine as long as they find their application within your company, and Yalantis understands this, prioritizing practicality over trends.

Our approach to implementing innovations in IIoT solutions includes considering the practical use cases of emerging technologies so that businesses can be sure they are investing in something that will genuinely benefit their processes.

However, it’s challenging to predict when you will really need a trendy technology or what kind of technical support your business may require during expansion. That’s why we always leave room for improvement by designing IIoT solutions architectures that are capable of seamlessly undergoing modifications, integrations, or unplanned implementations.

Ensuring reliable security and compliance of your company, software, and hardware with industry standards for industrial internet of things solutions

As an ISO-certified company, Yalantis understands the importance of complying with industry-specific standards in Industrial IoT solution development. That’s why our services include compliant development (ensuring compliance with HIPAA, the GDPR, IEC, FedRAMP, PCI DSS, etc.) as well as consulting on and preparing our clients’ companies to receive ISO certification.

The critical part of compliant development is adhering to strict security standards and ensuring robust overall security of your solution so that no sensitive device data leaks outside the organization. Our IoT cybersecurity approach includes establishing a secure development process ensuring full security of our clients’ software and hardware, and following strict NDA policies.