Custom IoT Product Design & Development Services

We take your IoT product idea into a market-ready, certified device. From PCB design and Rust-powered firmware to cloud platforms and regulatory certification, one team covers every stage of the hardware-to-cloud journey.

Custom IoT Product Design & Development Services

Considering Rust for your embedded IoT system?

We are recognized among the Top 10 companies for Rust expertise. Our teams use Rust to build safer, faster, and more reliable firmware for connected devices.

Our IoT product development services

Common challenges in IoT product development

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Getting from prototype to production-ready device

Many companies can build a working prototype but struggle with the gap between that and a device ready for manufacturing at scale. PCB optimization, component sourcing, DFM reviews, and vendor coordination require a different set of skills than prototyping does.

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Meeting certification requirements without delays

FCC, CE, FDA, ATEX: each certification has its own documentation, testing, and submission process. Teams that treat compliance as a final step often face rework that pushes timelines by months. Building for certification from the start avoids that.

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Coordinating hardware, firmware, and software under one roof

When hardware, firmware, and cloud development are handled by separate vendors, integration becomes the bottleneck. Misaligned timelines, incompatible interfaces, and duplicated QA efforts slow everything down and increase cost.

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Choosing the right connectivity and architecture for your use case

BLE, Wi-Fi, LoRaWAN, cellular, Thread: each protocol has different trade-offs around range, power consumption, bandwidth, and cost. The wrong choice early on can mean redesigning the device later.

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Keeping firmware secure and maintainable long-term

Legacy C/C++ firmware is prone to memory vulnerabilities that account for the majority of security breaches in IoT devices. As the device fleet grows, maintaining and updating firmware safely becomes increasingly difficult without the right architecture and tooling.

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Scaling from a single device to a managed fleet

A product that works as a standalone prototype behaves very differently when you have thousands of devices in the field. Device provisioning, OTA updates, monitoring, and fleet-wide configuration need to be planned for from the beginning.

From idea to certified product. Here’s how it looked.

Every project below had its own constraints, whether regulatory, environmental, or technical. What they share is deep IoT product engineering expertise applied across the full product stack, from custom hardware and firmware to cloud platforms and compliance.

IoT product design and development

success stories

Why choose Yalantis as your IoT product development company

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Full-cycle IoT product expertise, not just software

Most IoT vendors handle either hardware or software, not both. We cover the entire product journey under one roof, from PCB design and firmware to cloud, mobile apps, certification, and manufacturing support. There are no handoffs between agencies. One team owns your product from concept to production, and that is what makes Yalantis a leading IoT product development partner.

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Deep Rust expertise for safer, faster firmware

We are recognized among the Top 10 companies for Rust expertise. Rust eliminates memory vulnerabilities, which remain the leading cause of security breaches in embedded systems, while delivering deterministic real-time performance and lower defect rates. For teams running legacy C/C++ firmware, we also help migrate to Rust incrementally, one module at a time.

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ISO 9001, ISO 27001 & ISO 27701 certified

Our quality management, information security, and data privacy practices are independently audited and certified. For healthcare IoT, we align with ISO 13485, IEC 62304, and FDA/CE requirements. In practice, this means every project follows documented, auditable processes from day one, not just on paper.

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40+ IoT deployments across regulated industries

We have delivered end-to-end IoT products in healthcare, logistics, automotive, industrial manufacturing, defense, and smart building. Global leaders like RAKwireless, Toyota Tsusho, and Bosch trust us with complex engineering challenges. Behind that track record: 17+ years of product engineering and a team of 400+ engineers.

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Rapid team scaling with low attrition

You can scale your R&D team in 2 to 4 weeks. Our 18% attrition rate, well below the industry average, means the people who learn your product stay on the project. That translates to consistent knowledge retention and delivery continuity throughout long-term engagements. We offer flexible models: dedicated team, team augmentation, or full managed product delivery.

Unlock next-generation IoT performance

Join the 35+ companies already transforming their operations with our IoT expertise and full-cycle development approach.

Our IoT product development process

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IoT product strategy & consulting

Before any engineering begins, we assess your product idea and evaluate technical feasibility. This IoT product development consulting phase maps regulatory requirements and delivers a development roadmap with budget estimates.

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Device specification & requirements engineering

Once the strategy is set, we work with your team to define what the device needs to do. That covers performance, power constraints, connectivity (BLE, Wi-Fi, LoRaWAN, cellular), environmental conditions, and compliance targets.

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Hardware prototyping & validation

With specs locked in, we select components, design an initial circuit, and assemble a working prototype. The goal is to catch issues early, when fixes cost a fraction of what they would in production.

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PCB design & DFM optimization

After the prototype is validated, our hardware engineers create production-grade PCB designs with full schematics, layouts, and Gerber files. DFM reviews at this stage confirm the design is ready for manufacturing handoff.

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Firmware & embedded software development

In parallel with PCB work, we write embedded software in Rust or C/C++ that handles communication protocols, power management, sensor interfaces, OTA updates, and security. All firmware is tested on actual hardware.

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Cloud, mobile & web application development

Next comes the software layer that connects your devices to users: backends, APIs, mobile apps, and web dashboards for device management and data visualization. This includes integration with your existing systems like ERP, CRM, or MES.

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Certification, compliance & market launch

When the product is ready, we prepare technical documentation, run pre-compliance testing, and manage submissions for FCC, CE, FDA, and industry-specific certifications. From there, we support the move from prototype to pilot production.

Industry-specific IoT product engineering services

Testimonials from our clients

Yalantis isn’t a factory that you send over some requirements and they develop exactly to those requirements. They bring a really intelligent and dynamic approach to the engagement that you don’t get sometimes with other vendors.

Simon Jones, CIO in Healthcare

What fascinated me the most is how invested the Yalantis development team is, and how they often exceeded expectations in what we were trying to accomplish in terms of timeframes. 

Sérgio Miguel Vieira, Founder and CEO

They have very good organization and project management expertise. We’re not just getting the developers, we’re getting a whole support structure. Also, Yalantis cares about their employee satisfaction. And with satisfied employees, we get much better output. 

Sergei Lishchenko, Director of Digital Experience

What triggered us was their remote collaboration practices as well as their experience in the IoT industry. Their strong technical experience helped us scale our platform and deliver great performance to our customers. 

Roy, Partner at RAKwireless

One of the biggest values they bring to the table is the way of thinking critically during the whole development process. They’re not just building software, they’re effectively solving your business problem.

Ron Bullis, President and Founder at Lifeworks Advisors

Yalantis has been a great fit for us because of their experience, responsiveness, value, and time to market. From the very start, they’ve been able to staff an effective development team in no time and perform as expected. 

Mark Boudreau, Founder and COO at Healthfully

Established development flows and good communication skills made collaboration with Yalantis very smooth. If you are looking for a professional, dedicated and a solid technical partner and a well-processed software outsourcing company for your project, I’d recommend Yalantis.

Ken Yu, CEO at RAKwireless

Working with Yalantis, you get their breadth of experience building hundreds of projects. Their expertise and knowledge were second to none. And that makes the difference between a good product and a great product.

Andrew Gazdecki, CEO at MicroAcquire

With the product built by Yalantis, we have a lot of possibilities for growth. They elaborated a great user experience for our operators to work more efficiently and properly deal with troubleshooting. And the architecture of the product is scalable and ready for the future.

Alejandro Resendiz, General manager at 123 Sourcing

Technologies we work with

Technologies:

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ISO 9001 — Quality management

Certified quality management system that ensures consistent project delivery, documented processes, and continuous improvement across all IoT product engineering engagements.

ISO/IEC

ISO/IEC 27001 — Information security

Certified ISMS that keeps IoT infrastructure and device data protected through recognized security controls and regular improvement cycles.

ISO/IEC

ISO/IEC 27701 — Privacy management

Privacy management certification covering GDPR compliance and data protection, relevant for IoT products that handle data processing for personal and health information.

Put your IoT product idea into action

Share your vision with our IoT engineers, and get a detailed development roadmap with technology recommendations, compliance requirements, budget, and timeline estimates.

Talk to our experts

Explore related services

FAQ

  • What are the stages of IoT product development?

    Our process typically follows seven stages: product strategy and consulting, device specification, hardware prototyping, PCB design with DFM optimization, firmware development, cloud and app development, and finally certification with market launch support. Not every project needs all seven. Some clients come to us with a validated prototype and need help from firmware onward, while others start with just an idea. We shape the process around where you are. That flexibility is core to how we approach IoT product development services.

  • How much does IoT product development cost?

    IoT product development costs depend on hardware complexity, firmware requirements, compliance needs, and software scope. A straightforward connected device might start around $50K to $100K for an MVP. More complex products, especially those requiring FDA or ATEX certification and custom PCB design, typically range from $150K to $500K or more. We provide a detailed estimate after a discovery session where we map out requirements and identify risks together.

  • How long does a typical IoT product development project take?

    Most IoT products reach initial deployment in 4 to 8 months. Simpler monitoring devices can be ready in 3 to 4 months, while comprehensive systems with custom hardware, multiple device types, and regulatory certification can take 10 to 12 months. We work incrementally, so you can start validating with real users before the full product is complete.

  • What certifications do you hold for IoT product development?

    As a company, Yalantis holds ISO 9001 (quality management), ISO 27001 (information security), and ISO 27701 (data privacy) certifications. When it comes to product certifications, we help our clients obtain the ones their product requires. That includes FCC, CE, FDA Class I and II, ATEX, and alignment with standards like ISO 13485, IEC 62304, and IEC 62443. So far, we have supported 50+ FDA and CE submissions with a 90% first-pass approval rate.

  • What industries benefit most from custom IoT product development?

    We see the strongest demand in healthcare, industrial manufacturing, logistics, and automotive. These are industries where off-the-shelf devices rarely meet the specific requirements around compliance, environmental conditions, or integration with existing systems. That said, we also work in smart building, agriculture, and defense, where custom hardware and firmware make a meaningful difference. In every case, our IoT product engineering services are shaped around the specific product requirements and compliance standards of the industry.

  • How do you ensure security in IoT product engineering?

    Security is part of the architecture from the start, not something we add at the end. On the device side, that means secure boot, firmware signing, and encrypted communication (TLS/DTLS). In the cloud, we use certificate-based device authentication, role-based access control, and secure OTA update pipelines. Where possible, we write firmware in Rust, which eliminates entire categories of memory vulnerabilities at compile time. Yalantis itself is ISO 27001 certified, so our own development processes follow strict information security protocols as well.

  • Do you provide IoT product design and prototyping services?

    Yes, and this is actually where most of our projects begin. Our hardware engineers handle the full prototyping cycle in-house: component selection, schematic design, PCB layout, and functional prototype assembly. We test and iterate until the prototype validates your concept, and only then move into production-grade design and certification. Our IoT product design services help companies validate concepts quickly and reduce risk before committing to full-scale product launch.

  • Can you integrate our existing systems with the new IoT product?

    Yes. Our team will assess your current infrastructure, whether that includes ERPs, CRMs, MES platforms, or legacy equipment, and develop custom APIs and middleware for bidirectional data flow. In healthcare, we also have experience integrating with EHR systems like Epic and Cerner via HL7 standards.

  • Do you provide ongoing maintenance and support after the product is deployed?

    We do. Our post-deployment support covers proactive monitoring, regular firmware and software updates, security patches, and technical support. Depending on your needs, you can choose anything from a part-time bug-fix retainer to a full-time dedicated support team.

How to get started with IoT product development

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