Custom Manufacturing Software Development Services

We turn disconnected machines and manual workflows into software that runs your plant in real time. Our manufacturing software development services cover the full path, from connecting your legacy machines to running a secure, plant-wide system.

Custom Manufacturing Software Development Services

5 reasons to choose Yalantis as your manufacturing software development company

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Built for regulated, security-critical plants

ISO 9001:2015 and ISO 27001 back every engagement, and we engineer to IEC 62443 for OT cybersecurity. We design for the EU Cyber Resilience Act from the start, so your connected machinery stays compliant as the rules tighten.

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Hardware and software from one team

Our Warsaw R&D lab covers the full stack, from industrial PCB design and enclosures through firmware to the software on top. The same engineers who build your device build the system that controls it, so hardware and software decisions stay aligned.

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Trusted by enterprise programs

Enterprises like Bosch and Toyota Tsusho run multi-year engineering programs with Yalantis. Companies with strict supplier qualification do not re-engage a partner whose software fails in production.

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A track record you can check

We have delivered 200+ projects at a 93% customer satisfaction score, with partnerships that average more than four years. That track record sits behind every industrial software development engagement we take on.

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Modernization without rip and replace

We pull data off aging PLCs and SCADA with non-invasive gateways, so you connect brownfield equipment without touching certified control logic. Your line keeps running while we bring it online, and there is no forced controller replacement.

Start with a free consultation

Tell us where your floor loses time, and our engineers will map the fastest path to fixing it.

Book a call

Manufacturing software development success stories

Custom manufacturing software development services

Challenges we solve with manufacturing software development

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Disconnected systems & data silos

How many systems do your teams check before anyone can make a decision?

Most plants run a stack that grows one tool at a time. A legacy ERP on one side and a SCADA layer on the other, with a row of PLCs nobody wants to touch. We connect those existing systems through OT/IT integration, so production data moves from the machine to the office without manual re-entry. Your engineers and planners finally read from one source instead of arguing over three.

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No real-time production visibility

How much of your shop floor can you actually see right now?

When production data lives in spreadsheets and end-of-shift reports, you manage the past instead of the present. Our MES and manufacturing operations software pulls live data off the line into real-time dashboards, so supervisors see what is running and what is slipping as it happens. That turns the daily production process from guesswork into something you can steer.

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Unplanned downtime & reactive maintenance

What does one unplanned stop really cost you by the end of the shift?

A failed bearing or an overheating drive can halt a line for hours, and you only find out once it is already down. Our predictive maintenance software watches vibration and temperature data to flag a failing asset before it quits. You schedule the fix around production instead of letting the equipment decide for you.

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Quality control & rising scrap

How many defects reach your customers?

Manual inspection misses what moves at line speed, and every escaped defect costs you in scrap or recalls. We build custom quality control solutions, including computer vision inspection that checks every unit rather than a sample. Our system catches defects early, so product quality is maintained without slowing the line.

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Off-the-shelf software that fights your process

How much of your process have you bent to fit the software?

Generic ERP and MES tools assume your plant works like everyone else’s, so your team builds workarounds the vendor never planned for. We deliver custom industrial software development services that map to how you actually run, not the other way around. You get tailored software that fits your workflow on day one and grows as the operation changes.

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Manual planning & inventory blind spots

How often does a missing part stop a job you already promised?

When planning runs on whiteboards and inventory counts lag reality, you find out about shortages too late to react. Our planning and scheduling software ties production schedules to real material levels, so you commit to dates you can keep. Automated reordering keeps inventory management tight across the supply chain, and the floor stops waiting on parts that should have been there.

Our manufacturing software solution development capabilities

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Production monitoring and OEE dashboards

See exactly what every line is doing in real time, without walking the floor or waiting for the shift report. Your supervisors catch a slowdown as it starts and act before it eats into the day’s output.

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Manufacturing execution systems (MES)

Run scheduling and traceability from one system that talks to the machines on your floor, with digital work instructions built in. Operators stop chasing paperwork, and every job carries a full digital record from start to finish.

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Quality control and inspection systems

Catch defects the moment they appear with computer vision that checks every unit instead of a sample. Your quality data builds itself in the background, so audits and root-cause analysis stop being a scramble.

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Predictive maintenance systems

Watch the condition of critical assets continuously and act on early warning signs instead of waiting for a breakdown. Your maintenance team moves from firefighting to planned work, and the line keeps its schedule.

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Inventory and warehouse management systems

Know where every part and material sits across your plant and supply chain at any moment. Automated reordering and accurate counts mean a job never stalls because something ran out without warning.

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Production planning and scheduling systems

Build production schedules that reflect real capacity and real material levels, not best guesses on a whiteboard. When demand shifts, your planners reschedule in minutes and commit to dates the floor can actually hit.

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OT/IT data platform

Pull data out of legacy PLCs and SCADA into a single platform, then feed it straight to your ERP and analytics. Instead of silos that never agree, your teams work from one trusted source built on ISA-95 and a unified namespace.

Let’s build your manufacturing software solution together

Tell us where your floor loses time, and we’ll define the architecture and rollout plan that fit your operation and your timeline.

Book a discovery call

Manufacturing software development process with Yalantis

Manufacturing software only pays off when every stage fits the floor it runs on. That is why we deliver each one through a single AI-enabled framework, so the same system helps us carry your project from discovery to support and accelerates the work without changing hands.

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Discovery and assessment

Our team maps what you actually run, from the PLCs and SCADA on the line to the ERP in the back office. We agree on the goals and the real constraints, then scope the work around a clear payback before anyone writes code.

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Architecture and integration design

We design the system around how your plant works, not around a template. Our engineers align the architecture with ISA-95 and define the OT/IT integration, building security in from the start so a future audit or scale-up never forces a rewrite.

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Pilot and validation

We prove the idea on one line or one site before you commit to the whole plant. You see real data flowing and real results within weeks, so the decision to scale rests on evidence instead of a slide deck.

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Build and system integration

Our engineers turn the validated pilot into the full system and wire it into your machines and existing software. We connect the line through OPC UA and MQTT and feed clean data to your ERP and analytics. Then we test the whole system before it ever touches live production.

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Rollout and support

We roll the system out across more lines and sites at a pace your operation can absorb, and we train your teams so the knowledge stays in-house. After launch, Yalantis stays on to keep it stable and improve it as your production changes.

Technologies we work with:

Testimonials from our clients

With the product built by Yalantis, we have a lot of possibilities for growth. They elaborated a great user experience for our operators to work more efficiently and properly deal with troubleshooting. And the architecture of the product is scalable and ready for the future.

Alejandro Resendiz, General manager at 123 Sourcing

Working with Yalantis, you get their breadth of experience building hundreds of projects. Their expertise and knowledge were second to none. And that makes the difference between a good product and a great product.

Andrew Gazdecki, CEO at MicroAcquire

Working with Yalantis is really good and we’re satisfied with the partnership so far. They helped us with whole aspects of development, like front-end, back-end, DevOps, and product management. They are very good when it comes to communication and organizing. 

Gonen Krak, CTO & Co-founder of AironWorks

Yalantis has been a great fit for us because of their experience, responsiveness, value, and time to market. From the very start, they’ve been able to staff an effective development team in no time and perform as expected. 

Mark Boudreau, Founder and COO at Healthfully

One of the biggest values they bring to the table is the way of thinking critically during the whole development process. They’re not just building software, they’re effectively solving your business problem.

Ron Bullis, President and Founder at Lifeworks Advisors

What fascinated me the most is how invested the Yalantis development team is, and how they often exceeded expectations in what we were trying to accomplish in terms of timeframes. 

Sérgio Miguel Vieira, Founder and CEO

They have very good organization and project management expertise. We’re not just getting the developers, we’re getting a whole support structure. Also, Yalantis cares about their employee satisfaction. And with satisfied employees, we get much better output. 

Sergei Lishchenko, Director of Digital Experience

Yalantis isn’t a factory that you send over some requirements and they develop exactly to those requirements. They bring a really intelligent and dynamic approach to the engagement that you don’t get sometimes with other vendors.

Simon Jones, CIO in Healthcare

Established development flows and good communication skills made collaboration with Yalantis very smooth. If you are looking for a professional, dedicated and a solid technical partner and a well-processed software outsourcing company for your project, I’d recommend Yalantis.

Ken Yu, CEO at RAKwireless

Compliance & certifications

Related services

FAQ

  • What are the main types of manufacturing software?

    Manufacturing software spans a few core layers. ERP runs the business side, from orders to costing, while MES and MOM handle execution on the floor, including scheduling and traceability. SCADA and PLC software sit at the machine level, and PLM manages product and engineering data. Most plants also run quality control and inventory systems, plus predictive maintenance on critical assets. The right mix depends on what you make and how your operation is set up.

  • What’s the difference between MES and ERP in manufacturing?

    ERP and MES solve different problems. ERP runs the business side, from orders and inventory to costing and high-level planning. MES runs the floor: it tracks what each line is doing in real time and records traceability down to the unit. The simplest way to see it is that ERP decides what to make and when, while MES makes sure it actually happens on the shop floor. Most manufacturers run both and connect them so the two stay in sync.

  • How long does it take to develop custom manufacturing software?

    It depends on scope, but here is a realistic range. A connectivity or monitoring pilot usually proves itself in 8 to 12 weeks. A full custom build typically runs 4 to 9 months. A plant-wide or multi-site transformation can span 12 to 36 months across phases. We structure the work so you see value from an early pilot before committing to the larger investment.

  • What certifications should an industrial manufacturing software development company hold?

    Two matter most for a software partner. ISO 9001 shows a real quality management system behind the engineering, and ISO 27001 shows your data and IP are handled securely. Yalantis holds both. Beyond certificates the company actually carries, look for engineering experience with the standards your products must meet, such as IEC 62443 for industrial cybersecurity and the EU Cyber Resilience Act for connected equipment. A partner that builds to those from the start saves you a costly rework later.

  • How does custom manufacturing software integrate with legacy PLCs and SCADA?

    We connect to legacy equipment without ripping it out. Our engineers pull data off existing PLCs and SCADA using non-invasive gateways and protocol adapters, so the certified control logic on the line stays untouched. We translate the protocol zoo, from Modbus and Profinet to OPC UA, into one clean stream and feed it to your ERP and analytics layer. Where a controller is too old to connect safely, we modernize it through P2V migration instead of forcing a full replacement.

  • Why choose custom manufacturing software over off-the-shelf ERP?

    Off-the-shelf ERP works when your process looks like everyone else’s, and most plants do not. The moment your workflow or your equipment mix falls outside what the product assumes, your team starts building workarounds the vendor never planned for. Custom manufacturing software fits how you actually run and grows as you change. The honest answer is not always to build, though. For standard needs we recommend and integrate a proven platform, and we reserve custom work for the gaps where off-the-shelf cannot reach.

  • How do you secure manufacturing software in OT/IT converged environments?

    Security goes in from the first design decision, not after launch. We separate OT from IT with network segmentation, so a breach on the office side cannot reach the machines. We encrypt communication and run access on role-based controls. Every build also goes through threat modeling and penetration testing before it ships. We engineer to IEC 62443 and design for the EU Cyber Resilience Act, so your connected line meets industrial security standards as they tighten.

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