Custom Hardware Design Services

The first decisions are the expensive ones. We size compute, power, and connectivity against your duty cycle and your unit cost, then commit to an architecture you can defend to a board. Where a vendor already solves the problem, we say so, because starting from proven reference designs takes weeks out of the development cycle.

• Compute selection across NXP, STM32, Nordic, and Raspberry Pi compute modules
• Power budgeting, battery sizing, and the thermal envelope
• Make-or-buy analysis against vendor evaluation kits and modules
• Feasibility study and a risk register for the hardware design project
• Cost-efficient BOM targets agreed before schematic work starts

Our engineers turn architecture into routable, testable circuits, separating analog and digital sections early and choosing components based on availability and lifecycle instead of price alone.

• Schematic capture with a reviewed, fully sourced bill of materials
  Analog front ends, signal conditioning, and precision data acquisition
• Power stages, regulation, and protection for electronic hardware in harsh sites
• Sensor selection and interface design, from MEMS parts to 4–20 mA loops
• Qualified second sources for every risk-flagged part

Layout is where a good circuit becomes a product that passes EMC on the first attempt. We fix the stack-up at the start, because settling it late is the most common cause of unplanned layout iterations. We also model integrity and thermal behavior before fabrication, when issues can still be fixed quickly without another board revision.

• Multi-layer, HDI, flex, and rigid-flex printed circuit board design
  Impedance control and high-density placement on tightly packed boards
• DDR, LVDS, PCIe, USB, and HDMI 2.0 routing with length and skew matching
• Signal and power integrity simulation ahead of the first build
• PCB analysis for electromagnetic compatibility, thermal margin, and IPC-2221 rules

When a microprocessor cannot keep up with the data rate, the work moves into fabric. Our field-programmable gate array (FPGA) design services cover FPGA-based pipelines where latency has to be deterministic and provable, on AMD Xilinx, Intel Altera, Microchip PolarFire, and Lattice families.

• RTL design in VHDL, Verilog, and SystemVerilog
• PCIe, MIPI, and DDR interface bring-up with calibration and margin testing
• Deterministic acquisition and real-time data processing pipelines
• Verification with UVM, cocotb, and hardware-in-the-loop test rigs
• Automotive and ADAS-adjacent video and sensor fusion front ends

Our mechanical team designs the housing around the real board and environmental requirements, including sealing, temperature, impact, and washdown, to prevent fit and durability issues during prototyping.

• Parametric CAD in SolidWorks, Fusion 360, Inventor, and Rhino
• Enclosure design for injection molding, sheet metal, and machined housings
• Form factor studies, IP67 sealing, and conduction paths for heat
• Design for shock, vibration, washdown, and −40 °C to 85 °C operation
• Production drawings, tolerance stacks, and assembly documentation at first handoff

This is the layer where hardware and software meet, so we write the bring-up code ourselves. A board that boots into embedded Linux on the bench is worth more than one that only looks correct in CAD. It is also where embedded systems earn reliability: Rust covers the mission-critical paths where a memory fault would mean a recall, and the C or C++ you already own stays put.

• Carrier and baseboard design around your standard compute module
• Board bring-up, boot chain, and hardware abstraction layers
• Embedded Linux images built with Yocto, or an RTOS where timing is tight
• Device drivers, motion control loops, and signed over-the-air updates
• Debug, trace, and test access designed in rather than added later

Our Warsaw R&D lab builds the first units and runs them until something breaks. Testing here costs a fraction of testing at a certification body, and it happens while a fix is still a layout change rather than a tooling change. Your contract manufacturer receives a production-ready release.

• First article build, board bring-up, and functional test fixtures
• Environmental, endurance, and EMC pre-compliance testing in-house
• DFM and DFT reviews run jointly with your contract manufacturer
• Gerbers, ODB++, IPC-2581, STEP models, and a controlled BOM
• Design iteration driven by measured test data rather than opinion

Design is where we usually start, not where we stop. When you want one supplier to be responsible for the finished product, our hardware development services carry the same team from design into firmware, cloud, certification, and the revisions that follow the first production run.

• Firmware, embedded software, and cloud backend on one contract
• Certification submissions supported alongside your regulatory team
• Pilot builds, first article inspection, and production ramp support
• Component obsolescence managed across the product lifecycle
• Cost-down and next-revision engineering on a shipping hardware product