Yalantis helps manufacturers connect shop floor operations with enterprise systems through industrial software, IIoT platforms, OT/IT data exchange, legacy modernization, and cybersecurity. Our IT services for manufacturing are built around your production environment, with a focus on improving operational efficiency, maintaining compliance, and supporting growth as your operations scale.
IT Services for Manufacturing Industry
Years
of experience in industry
Engineers
Years avg.
client partnership
62443
industrial security
Client
NPS score
Our Clients
Why choose Yalantis as your manufacturing IT services partner
OT/IT convergence
We bridge shop-floor protocols (Modbus, Profinet, OPC UA) with enterprise systems using ISA-95 architecture and unified namespace patterns, closing the technology divide so operations and IT finally share a seamless, single view of the same data.
Brownfield modernization without rip-and-replace
Most of our work happens on equipment that already runs your plant. We modernize it in place instead of ripping it out. We extract data and add intelligence without forcing a controller swap or a certification restart.
Hardware and software under one roof
Our in-house Warsaw engineering lab covers PCB design, enclosure engineering, and embedded firmware alongside application development, so a connectivity gap doesn’t become two separate vendor contracts.
Compliance built in, not bolted on
ISO 9001, 27001, and 13485 alignment plus IEC 62443 practices run through every engagement, which matters when your auditors ask questions six months after go-live.
We are trusted and recognized
Toyota Tsusho, Bosch, KPMG, and many others have trusted us with production systems across the manufacturing sector. We’ve completed 200+ projects for manufacturing, our clients stay for four years on average and rate us 91 on NPS.
Yalantis special offers for manufacturers
Three fixed-scope engagements designed to answer a specific question, land on a specific date, and give you something concrete to take to the board.
CRA Readiness Audit — 4 weeks, $35,000
Know exactly where your products stand against the EU Cyber Resilience Act. Vulnerability reporting hits September 2026, full compliance December 2027, and non-compliance carries fines up to €15M or 2.5% of global revenue. We map every connected product you sell into the EU, score each gap by regulatory risk, and hand you a remediation plan your team can act on the day we deliver.
Legacy Product Modernization Assessment — 4 weeks, $40,000
Find out what your aging product will cost to modernize before you commit a cent. Refactor, rebuild, or replatform, we review your architecture, firmware, and security posture, then give you a board-ready recommendation backed by real effort estimates instead of a gut call.
Connected-Device PoC — 8–10 weeks, $80,00
A working prototype with security built in from the first sprint. We take you from validated concept to a functional demo unit (schematic, PCB, firmware on target hardware, and cloud connectivity) with a threat model in place from day one so your certification path starts clean instead of being retrofitted later.
Yalantis IT services for manufacturing
Technologies we work with
Our engineers pick the stack that fits your plant environment and production needs. Across manufacturing engagements, that typically includes:
Modbus
Profinet
OPC UA
MQTT
Sparkplug B
AWS IoT Core
Azure IoT Hub
Google Cloud IoT
InfluxDB
TimescaleDB
AWS SiteWise
Rust
C/C++
TinyML frameworks for on-device A
OpenCV
TensorFlow
PyTorch for automated optical inspection
Core IT solutions for manufacturing
Predictive maintenance
Beyond simple monitoring, we use predictive maintenance to analyze vibration and telemetry data, forecasting equipment failure before it halts production, helping you maintain uptime targets across every line.
Digital twins in manufacturing
We build digital twins that mirror physical assets, so you can run simulations, test firmware, and optimize workflows without risking real equipment.
Computer vision
Our computer vision systems automate inspection and assembly verification, catching defects and safety issues beyond what human inspectors can reliably spot on a fast-moving line.
Legacy SCADA migration
We migrate legacy SCADA systems to modern, supported architectures with zero downtime and improved reliability, retiring platforms your vendor no longer patches.
ATEX compliant hardware
We design ATEX- and IECEx-compliant hardware for oil, gas, and chemical sectors, built for safe operation in hazardous atmospheres.
ISA-95 architecture design
We design ISA-95-based systems that connect OT data with ERP, turning raw shop-floor data into structured business intelligence.
Tiny ML & Edge AI
We enable on-device AI for real-time anomaly detection, keeping decision-making local while cutting cloud latency and bandwidth costs.
Not sure which of these solutions to start with?
Predictive maintenance, digital twins, edge AI, each pays back on a different timeline. Let’s look at your line data and shortlist the two that move the needle fastest.
How we deliver manufacturing IT projects
We structure every engagement so you can validate the approach before committing to the full build.
Discovery & OT/IT audit
We map your existing ERP, MES, SCADA, and PLC landscape, interview plant and IT stakeholders, and identify the data and integration gaps that matter most, flagging potential issues before they reach the build phase.
Architecture & roadmap (ISA-95)
We design a target architecture aligned to ISA-95 and sequence the work into phases, so early wins fund later ones.
Build & integrate
Our engineers build the software, firmware, and connectivity layers in parallel, integrating with your existing ERP, MES, and SCADA rather than replacing them wholesale.
Secure deployment at scale
We roll out to production with network segmentation, encrypted communication, and role-based access control already in place, then extend the same template to additional lines or sites.
Support & knowledge transfer
We document the system, train your team, and offer fully managed engineering and support, so you’re never locked into us to keep the lights on
Tiny ML & Edge AI
Deploy artificial intelligence on embedded devices for real-time anomaly detection and local decision-making. These digital solutions eliminate cloud latency and reduce bandwidth costs.
Manufacturing companies we work with
We work with manufacturers across the full size spectrum — from single-site shops running a handful of SKUs to global groups shipping millions of units a year. What connects them is the need to move faster than their legacy stack allows, without breaking the production lines that already pay the bills.
End-user manufacturers
Companies that design finished goods for their own brand and sell them into their own market. We help them modernize plants, converge IT and OT, and turn shop floor data into decisions operators can act on the same shift.
OEM manufacturers
Firms that engineer and build products for other brands to badge and distribute. We back them with connected-device engineering, firmware, and the certification work that keeps every unit shippable across regulated markets.
Tier-1 and Tier-2 suppliers
Component and subsystem makers embedded in automotive, aerospace, and industrial supply chains. We deliver the traceability, defect-detection, and cybersecurity capabilities their primes now demand as table stakes, not as differentiators.
SMB manufacturers
Owner-run and mid-market plants where every capex dollar has to earn its place on the floor. We build right-sized retrofits and cloud-light architectures that cut downtime and rejects without the enterprise-tier price tag.
Contract manufacturers and EMS providers
Third-party plants running mixed portfolios for multiple customers under tight SLAs. We build the MES layers, quality systems, and customer-facing data feeds that let them prove yield and on-time delivery at the line-item level.
Validate your manufacturing IT strategy before full commitment
Let’s walk through how these five phases apply to your operation—and identify which quick wins could fund your next phase.
Manufacturing challenges our IT solutions address
Fragmented systems preventing unified operational visibility
Disconnected ERP and SCADA systems across manufacturing environments create data silos. Our IT solutions for the manufacturing industry unify these systems using ISA-95 architecture, creating a real-time “single pane of glass” for your operations.
Legacy equipment lacking connectivity and digital intelligence
Aging factories run on brownfield assets. Our industrial IT services help manufacturers extract data through non-invasive gateways, enabling predictive maintenance without costly hardware replacement or touching certified control logic.
Cybersecurity vulnerabilities exposing industrial operations
Cloud connectivity raises ransomware exposure. We deliver IT services and solutions for manufacturing that implement IEC 62443, comprehensive security controls, and endpoint protection, and prepare plants for the EU Cyber Resilience Act, protecting critical OT infrastructure and manufacturing data security.
Inability to prove compliance and sustainability
Manual reporting cannot keep up with stricter compliance standards. Our IT solutions for manufacturing automate energy tracking, close compliance gaps, and generate audit-ready documentation for regulators.
Manual processes and quality inspection bottlenecks
Paper-based workflows cap throughput. We build manufacturing IT solutions, including computer vision and workflow software, that automate inspection and keep production running smoothly without sacrificing quality.
Product development cycles too slow for market demands
Hardware-software integration delays launches. Our IT services for manufacturing companies streamline the full lifecycle with advanced tools, from software to hardware, to accelerate prototyping and time-to-market.
Select Your Plan
Engagement models we offer
We offer flexible engagement models, based on how your team already works and what the project requirements are. Most engagements start with a scoping call and a short discovery phase before we quote a fixed range, so you know the shape of the investment before signing anything.
Dedicated team
A committed group of engineers who work as an extension of your team for the life of the project. The best fit for multi-phase digital transformation or ongoing IIoT platform development.
Staff augmentation
Specialists who plug into your existing team and processes when you need specific skills, such as Rust firmware engineering or computer vision, without a full team commitment.
Time & materials (T&M)
Flexible scoping for discovery phases, pilots, or work where requirements will evolve as you learn more about the plant environment.
Manufacturing IT systems we work with
Off-the-shelf platforms and custom code both have a place in IT solutions for industrial manufacturing, depending on your unique needs. We help you decide which is which, then build or integrate to match real business needs on the shop floor.
- ERP: enterprise resource planning systems (SAP, Oracle, Microsoft Dynamics) that we connect to shop-floor data instead of leaving them blind to it.
- MES: Manufacturing Execution Systems, either commercial platforms we integrate or custom modules we build for workflows off-the-shelf software can’t cover.
- SCADA/PLC: supervisory control systems and programmable logic controllers, including legacy platforms running on hardware your vendor stopped supporting years ago.
- PLM: product lifecycle management systems that we tie into production data for closed-loop quality feedback.
- IIoT platforms: AWS IoT Core, Azure IoT Hub, and similar cloud platforms for device management and telemetry at scale.
- Historians: time-series databases that store years of process data for trend analysis and compliance reporting.
- Document & records management: platforms like Microsoft SharePoint that store quality records, SOPs, and compliance documentation alongside production data.
Ready to eliminate data blind spots between your ERP, MES, and the shop floor?
Connect SAP, Oracle, or Microsoft Dynamics with real-time operational data and custom MES modules. Explore our manufacturing software development services to build a fully integrated ecosystem.
Benefits of manufacturing IT services with Yalantis
Integrate legacy and modern systems without rip-and-replace
Bridge brownfield equipment with modern manufacturing IT solutions while preserving your capital investment. We extract data through non-invasive gateways without touching certified logic. Our engineers deliver cost-effective industrial IT solutions for gradual modernization with minimal disruption to daily operations.
Reduce operational costs through data-driven optimization
Eliminate inefficiencies by unifying production data. Our manufacturing IT solutions replace the downtime and data loss reactive maintenance causes with predictive analytics.
Achieve cybersecurity compliance and protect infrastructure
Meet EU Cyber Resilience Act and IEC 62443 requirements while shielding operations. We deliver industrial IT security through network segmentation and secure access to protect critical OT assets.
Accelerate product development with end-to-end engineering
Cut time-to-market by synchronizing hardware and manufacturing software development. Early integration testing avoids costly redesigns later.
Scale solutions across global manufacturing operations
Deploy standardized platforms that support multi-site aggregation. Our scalable IT solutions give corporate visibility through a single dashboard and local control through centralized data management.
Build internal capabilities through knowledge transfer
Reduce vendor dependency through structured training. Our industrial IT services focus on upskilling your teams and building lasting internal expertise in IIoT and OT security.
Turn these benefits into a plan you can defend to the board
In a 30-minute call we’ll map which of these outcomes matter most for your operation and which one pays for the rest.
Compliance & certifications
Manufacturing IT decisions get audited long after go-live, so we build compliance into the engineering process instead of documenting it afterward.
ISO 9001:
quality management across our delivery process.
ISO 27001:
information security management for the systems and data we handle.
ISO 27701:
privacy information management and data protection practices, relevant for GDPR-scoped projects.
ISO 13485:
quality management for projects touching medical device manufacturing.
IEC 62443:
our approach to industrial automation and control systems security.
NIST SP 800-171 and CMMC:
we implement the security controls NIST SP 800-171 requires and prepare the technical documentation your CMMC assessor will expect.
FDA 21 CFR Part 11 and GDPR:
audit trails, data integrity controls, and validated documentation for regulated environments in pharmaceuticals and food and beverage.
What our clients say
Related services and industries
Manufacturing IT solutions insights
How to Implement Automated Visual Defect Inspection in Manufacturing
Learn the real cost factors, proven implementation steps, and solutions to the challenges that stop most manufacturers from automating visual inspection
Implementing Computer Vision in Manufacturing: From Defect Detection to Safety
Learn why manufacturers adopt computer vision, what problems it solves on the factory floor, and how to implement and scale it in real production environments
How to Prevent Firmware Vulnerabilities with Secure Boot and OTA Updates
Discover how to prevent firmware vulnerabilities and how to keep connected devices secure, compliant, and recoverable at scale.
How to Reduce BOM Costs Without Sacrificing Product Quality
Discover how to reduce BOM costs without sacrificing product quality. Learn how early design decisions and hardware architecture improvements lower manufacturing costs at scale.
FAQ
-
What is the difference between IT and OT in manufacturing?
IT manages data and applications for business functions like ERP and finance. OT controls physical equipment on the plant floor, such as PLCs, SCADA, and robotics. IT is built around confidentiality and data integrity; OT is built around uptime and safety. Manufacturing IT services connect the two so decisions made on data reach the equipment that acts on them.
-
What IT systems do manufacturers use?
Manufacturers typically run ERP for business operations, MES for production execution, SCADA and PLCs for equipment control, PLM for product data, and increasingly IIoT platforms and historians for sensor data and analytics. Most plants run a mix of commercial platforms and custom software, often from different decades and vendors.
-
Why is IT important in the manufacturing industry?
IT connects previously isolated shop-floor data to business systems, using connective technology to turn raw sensor readings into decisions about maintenance, quality, and cost. Without it, manufacturers rely on manual reporting and delayed visibility, which slows response to downtime, safety issues, and compliance requirements as production scales.
-
Can Yalantis integrate IT solutions with existing manufacturing systems?
Yes, integration with legacy ERP, MES, SCADA, and PLCs is our core expertise. We build custom middleware, API adapters, and protocol translators that connect brownfield equipment and proprietary systems on the factory floor, regardless of vendor or age. Our integration approach preserves existing workflows while enabling the adoption of modern digital technologies, avoiding the disruption and cost of system replacements.
-
What industries and manufacturing segments do you specialize in?
We’ve delivered digital manufacturing initiatives across automotive (Tier 1/2 suppliers), pharmaceuticals (FDA-regulated environments), food and beverage (HACCP compliance), discrete electronics (high-mix assembly), process chemicals, and industrial machinery OEMs. Our expertise extends to supply chain management optimizations, adapting to new segments through industry research, domain expert collaboration, and proven software engineering methodologies.
-
How do you ensure security and compliance in manufacturing IT systems?
Every project deploying advanced technologies includes security by design: threat modeling, network segmentation separating OT from IT, encrypted communications, role-based access controls, and penetration testing. For compliance (GDPR, FDA 21 CFR Part 11, IEC 62443, and NIST SP 800-171 for defense-supply-chain manufacturers), we implement audit trails, data integrity controls, validated documentation, and change management procedures that satisfy regulatory inspections, certification requirements, and the security controls a CMMC assessment will check.
-
Do you provide custom IT solutions or ready-made manufacturing platforms?
We specialize in building the ideal industrial manufacturing solution for operations where off-the-shelf platforms cannot address unique workflows, regulatory requirements, or the complexity of IoT in manufacturing. For standard needs, we recommend and integrate proven third-party MES or IIoT platforms. Our value is bridging gaps between commercial products and operational reality through bespoke engineering.
-
How long does it take to implement IT services for manufacturers?
Timelines vary by scope: connectivity pilots demonstrate feasibility in eight to twelve weeks, custom software development projects typically run four to nine months, and comprehensive digital transformation in industrial manufacturing programs span twelve to thirty-six months across multiple phases. We structure engagements to deliver incremental value, proving ROI with quick-win pilots before committing to larger investments.
-
Can manufacturing IT solutions scale as production grows or expands to new sites?
Yes, scalability is an architectural priority. We design cloud infrastructure using auto-scaling containers and serverless computing that handles ten-times traffic spikes, ensuring stability for every production line without manual intervention. Data platforms support sharding and replication for multi-site deployments. Edge solutions use standardized templates that speed up new facility rollouts while accommodating site-specific equipment and local regulatory requirements.
-
How do your solutions impact overall business performance?
Our strategies directly improve productivity by automating manual tasks, reducing waste, and optimizing throughput. By applying these tailored digital technologies, manufacturers gain a sustainable competitive edge, keeping operations agile, data-driven, and ready for future market demands.
How to get started with Yalantis
Leave your info and a few words about the project. We’ll review it and reach out to book a call.
Thank you for contacting us.
