Managed IT Services for Manufacturing

We provide strategic digital transformation in manufacturing services that align your IT investments with operational goals. We move beyond generic consulting to design practical roadmaps that bridge the gap between legacy shop-floor realities and modern cloud ambitions.

Key Service Deliverables:

• Transformation Roadmaps
  Creating phased execution plans to transform traditional manufacturing processes, prioritizing high-impact pilots before scaling to enterprise-wide deployment.
• Technology Stack Assessment
  Evaluating your current maturity level to recommend the right mix of manufacturing it solutions, from MES selection to cloud architecture.
• ROI Modeling
  Quantifying the business value of digital manufacturing solutions, ensuring every technical initiative has a clear payback period through reduced downtime or waste.

A foundational service that unifies fragmented manufacturing data into a “Single Pane of Glass,” aligning your architecture with ISA-95 standards to ensure seamless data flow between the shop floor (Level 0-2) and enterprise systems (Level 4).

Key Service Deliverables:

• Unified Namespace (UNS) Architecture
  Implementing event-driven architectures (MQTT/Sparkplug B) that decouple devices from applications, creating a single source of truth for all production data.
• Data Lake Construction
  Building scalable storage solutions (InfluxDB, TimescaleDB, AWS SiteWise) to consolidate high-frequency sensor telemetry with ERP context for long-term trend analysis.
• Protocol Normalization
  Deploying drivers to translate “Protocol Zoo” languages (Modbus, Profinet, OPC UA) into a standardized format for cloud or on-prem ingestion.
• OT Data Governance
  Establishing role-based access control and data lineage tracking to ensure data security compliance with internal standards and external regulations.

We address your №1 pain: keeping aging machinery operational and connected without expensive controller replacements. We provide specialized industrial it services for non-invasive modernization in brownfield environments.

Key Service Deliverables:

• Legacy P2V (Physical-to-Virtual) Migration
  Virtualizing legacy industrial PCs (Windows XP/7) to run on modern server hardware, eliminating hardware dependency risks while preserving original HMI logic.
• Code Refactoring
  Reverse-engineering and refactoring undocumented legacy code to extend the life of critical production assets.
• HMI Modernization
  Replacing obsolete operator interfaces with modern, web-based HMIs that improve usability and remote visibility.
• Brownfield Connectivity
  Extracting data from “dumb” assets using minimally invasive techniques that do not disrupt certified control loops.

Unlike pure software agencies, we are a strategic engineering partner capable of building the physical device. Our Warsaw lab covers the full lifecycle from Industrial PCB Design to mechanical enclosure design.

Key Service Deliverables:

• Custom Electronics
  Circuit board design optimized for signal integrity, power efficiency, and industrial temperature ranges.
• Ruggedized Enclosure Design
  Mechanical engineering for devices requiring IP67 ratings or operation in high-vibration environments.
• ATEX Compliant Hardware
  Designing intrinsically safe hardware for hazardous environments where explosion risks exist.
• Rapid Prototyping
  Fast-tracking hardware concepts into functional prototypes for field testing before mass production.

We build memory-safe, crash-resistant firmware that future-proofs your machinery against the upcoming EU Cyber Resilience Act (CRA) by replacing legacy C++ components with secure Rust implementations.

Key Service Deliverables:

• Non-invasive “Sidecar” Gateways
  Developing connectivity modules that sit alongside your main controller to handle cloud communication, ensuring you can add IoT features without voiding warranties.
• Rust for Embedded Systems
  Utilizing Rust to eliminate buffer overflows and memory corruption vulnerabilities, the leading cause of security breaches in connected devices.
• Secure OTA Firmware Updates
  Implementing cryptographically signed update pipelines to manage fleet software remotely without “bricking” devices.
• Edge Analytics
  Running logic at the edge to reduce cloud bandwidth costs and enable real-time local decision-making.

We offer comprehensive manufacturing software development services that control production execution and automate quality assurance. We build the “brains” of your factory, driving operational efficiency through custom digital tools.

Key Service Deliverables:

• Custom MES Modules
  Building tailored Manufacturing Execution System components to track WIP, manage recipes, and digitize paper-based workflows.
• Computer Vision for Quality Control
  Implementing automated optical inspection (AOI) systems to detect defects in real-time on high-speed lines.
• Digital Twin Development
  Creating virtual replicas of physical assets to simulate process changes and optimize production parameters before implementation.
• Workflow Automation
  Integrating disparate systems to automate manual data entry and reporting tasks.

We engineer the connectivity layer that bridges your machines to the cloud, providing the robust infrastructure needed to securely transport data from the shop floor to enterprise systems.

Key Service Deliverables:

• Cloud-Agnostic IIoT Architecture
  Designing resilient, scalable platforms on AWS IoT Core, Azure IoT Hub, or Google Cloud that avoid vendor lock-in and align with your existing IT ecosystem.
• Secure Edge Connectivity
  Deploying gateways to bridge OT protocols (Modbus, OPC UA) with cloud standards (MQTT/Sparkplug B), ensuring encrypted and reliable data transmission.
• Real-Time Telemetry Pipelines
  Building stream processing workflows that ingest high-frequency sensor data for immediate visualization, condition monitoring, and anomaly detection.
• Device Fleet Management
  Implementing centralized tools for the remote provisioning, health monitoring, and security patching of thousands of connected industrial assets.

A strategic migration service that relocates on-premise industrial applications (legacy SCADA, MES, and historian databases) to secure cloud or hybrid edge infrastructure with minimal refactoring.

Key Service Deliverables:

• Legacy P2V (Physical-to-Virtual) Migration
  Encapsulating aging control systems (running on obsolete Windows XP/7 hardware) into secure, portable virtual machines or containers. This eliminates hardware dependency risks while preserving the original, certified operator interfaces and logic.
• Hybrid Cloud Infrastructure Design
  Architecting low-latency environments where critical real-time control remains at the edge, while heavy compute workloads (reporting, analytics, long-term storage) are shifted to AWS, Azure, or private clouds. Ensuring production continuity even during internet outages.
• Security Hardening & Air-Gap Simulation
  Wrapping migrated legacy applications in modern security layers, including micro-segmentation, identity-aware proxies, and encrypted tunnels, to protect vulnerable protocols that were never designed for connected networks.
• Automated Disaster Recovery (DR) Pipelines
  Replacing manual tape/disk backups with automated, cloud-based snapshotting and failover orchestration. This ensures rapid restoration of plant-floor systems in minutes rather than days in the event of ransomware or corruption.