We design mechanical enclosures and hardware systems for connected devices, from the first concept sketch through production drawings and manufacturer handoff. Our mechanical product design services cover the full lifecycle for medical, industrial, automotive, and consumer IoT products, whether you need end-to-end delivery or engineering support at a specific stage.
Mechanical Design Services for Connected Hardware
ISO
13485
2016
ISO
9001
2015
17+
Years
of experience
150+
Successful
projects
40+
End-to-end
IoT deployments
500+
Engineers
5 reasons to choose Yalantis as your mechanical design services company
Certified for regulated programs
ISO 13485:2016 and ISO 9001:2015 back every mechanical design engagement. Compliance documentation comes out of a certified QMS, not assembled after the fact.
Hardware + software, one team
Our Warsaw R&D facility handles mechanical design, PCB engineering, firmware, and prototyping under one roof. The same team that designs the enclosure designs the electronics around it.
Trusted by enterprise hardware programs
Bosch, Toyota Tsusho, and RAKwireless run long-term hardware programs with Yalantis. Companies with strict supplier qualification processes don’t re-engage vendors whose hardware fails.
Complete documentation on the first handoff
Our mechanical engineers turn requirements into enclosure geometry, production drawings, BOMs, and assembly documentation. Your contract manufacturer receives a complete release package on the first submission.
500+ engineers, one product spec
Mechanical, PCB, firmware, cloud, and AI teams work from the same product specification. Enclosure, electronics, and software decisions stay aligned from concept to production handoff.
Our mechanical design services
Industrial design and concept development
Yalantis pairs industrial designers with mechanical engineers, so your device looks right and can be built right from the first concept. We turn product requirements into forms you can hold and test, which keeps design decisions grounded in how the device actually gets used.
- User research and ergonomic studies for handheld and wearable devices
- Concept sketches, form studies, and CMF exploration
- Industrial design that carries straight through to production geometry
- Design language aligned with your brand and product line
- Early feasibility checks against cost and manufacturing limits
Mechanical CAD and enclosure design
Our experts design production-grade enclosures for connected devices across plastic, sheet metal, and machined form factors. We prepare complete documentation for manufacturing partners. Our mechanical design services deliver housings that close cleanly and hold up in the environment they ship into.
- Parametric 3D modeling in SolidWorks, Creo, and Fusion 360
- Enclosure designs for injection molding, with correct draft, ribs, and snap fits
- Sheet metal design for industrial and rack-mounted hardware
- Designs for machined housings, targeting low-volume and high-precision units
- Enclosure designs rated for IP sealing and harsh-environment use
Simulation and design validation
We validate critical mechanical decisions with simulation and engineering analysis before you commit to tooling. Our team models heat, stress, tolerances, and physical loads early, helping teams catch mechanical risks before pilot builds or production. For complex connected products and industrial systems, our experts can also align mechanical validation with broader digital twin initiatives that model asset behavior in real operating conditions.
- Thermal analysis and CFD for heat dissipation
- Structural analysis for load, fit, and durability risks, with FEA where required
- Tolerance stack-up analysis across assemblies
- Material selection balanced for strength, weight, and cost
- Design reviews tied back to your product requirements
Mechanical-electronics integration
Yalantis runs mechanical, PCB, and firmware teams under one roof, so your enclosure fits the electronics it was built around. Our mechanical product design services close the gap between board and housing, which is where most outsourced hardware projects break down.
- Board, connector, and antenna placement inside the housing
- Thermal paths planned together with the electronics team
- Mounting, shielding, and cable routing worked out early
- Co-design with PCB layout to head off late rework
- Fit verification against real board revisions
Design for manufacturing and production documentation
We apply Design for Manufacturing from the first concept and hand your contract manufacturer a complete release package. Our team prepares files your CM can quote and build against, which keeps your product moving from prototype to volume without stalls.
- DfM and DfA reviews that cut the part count and assembly time
- Prototyping through 3D printing and CNC, with soft-tooling support
- Dimensioned drawings with GD&T
- Bills of materials and assembly documentation
- Manufacturer handoff and production support
Explore our cases
Building a regulated device? We design to ISO 13485.
For medical device and regulated industrial programs, Yalantis delivers the enclosure design alongside the design history file, risk analysis, and manufacturing documentation that your regulatory consultant will accept. We operate under a certified ISO 13485 QMS and produce compliance documentation that a generic industrial design agency cannot.
Mechanical design solutions we provide
Custom device enclosures
Your PCB works in the lab. The enclosure is what makes it work in the field. We design custom hardware housings that match your board geometry, meet your IP rating, and hold up across your full operating temperature range without adding unnecessary bulk.
Ruggedized field hardware
Standard housings fail in industrial IoT environments. Our engineers spec ruggedized housings against your actual deployment conditions rather than catalog ratings, so the hardware holds up in the field without driving maintenance costs up.
Medical device housings
Connected healthcare devices have to survive repeated sterilization before they see a patient. Our mechanical engineers select biocompatible materials and design for cleanroom compatibility from day one, then produce the documentation package ISO 13485 submissions require.
Body-worn IoT hardware
Wearable IoT devices fail commercially when users find them uncomfortable after the first hour. Our industrial designers prioritize sensor contact stability and antenna placement before aesthetics, keeping the device light enough that users actually wear it all day.
Automotive-grade hardware modules
In-vehicle connected hardware must survive road vibration, thermal cycling between -40°C and 85°C throughout years of continuous operation. We design to automotive standards from the start, which prevents costly re-spins when EMC or thermal testing exposes issues late.
Thermal management housings
Continuous-duty IoT devices overheat when thermal management is an afterthought. Our engineers integrate heat dissipation geometry into the housing from the start, cutting the failure rates that catch manufacturers off guard after field deployment.
Consumer electronics housings
Smart home devices and connected products win or lose on the shelf. Yalantis makes housings that look right and hold up under daily use, with assembly steps your production line can hit at volume without rework.
Got a prototype? Let’s make sure it’s production-ready.
Our engineers assess your existing mechanical design for DfM readiness, IP rating compliance, and thermal performance, then deliver a written report with specific recommendations. No commitment to a full redesign engagement.
Technologies we work with:
SolidWorks
Autodesk Fusion 360
Autodesk Inventor
Rhinoceros 3D
KeyShot
FDM 3D Printing
SLA 3D Printing
3D Scanning
Mechanical design process with Yalantis
Discovery phase
We establish what the enclosure has to do before committing to any geometry: operating environment, IP rating, regulatory requirements, and interface points with the PCB and cable assemblies. Resolving these early eliminates the redesigns that appear after tooling is commissioned.
Concept development
Our engineers develop form factor options and evaluate each against manufacturing method requirements and cost targets. The team selects a direction before moving into detailed modeling, which prevents late-stage changes that restart the drawing package from scratch.
3D design and documentation
The selected concept moves into full 3D modeling in SolidWorks or Autodesk Fusion 360. Our team produces dimensioned drawings, tolerance analyses, a bill of materials, and assembly documentation as standard outputs at this stage.
Prototyping and testing
Yalantis produces physical prototypes using FDM or SLA 3D printing to verify fit, assembly sequence, and ergonomics. For regulated programs, this stage includes IP rating feasibility testing and thermal validation before any tooling investment is made.
Production handoff
We run DfM review against the target manufacturing process, resolve tooling risks, and deliver the final drawing package. For medical device and regulated industrial programs, the output includes a design history file and risk analysis documentation ready for your certification submission.
IoT compliance insights
Articles
How to Reduce BOM Costs Without Sacrificing Product Quality
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Articles
What Are the Key Steps to Designing Medical Sensors?
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Articles
Building Firmware for Embedded IoT Devices: 2025 Best Practices
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What our clients say
Compliance & Certifications
ISO 9001 2015 ISO 13485
IEC 60529 IEC 60601
MDR – EU
CE
FCC
UL
RoHS
ATEX
IECEx
Other services we provide
FAQ
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What are mechanical design services?
Mechanical design services turn product requirements into physical parts, assemblies, and documentation that can be prototyped, tested, and manufactured. For connected devices, IoT systems, and smart devices, this covers enclosure design, CAD modeling, material selection, thermal planning, tolerance checks, prototyping, and production drawings that hold up in the conditions a product encounters after deployment.
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What is the difference between mechanical design and mechanical engineering?
Mechanical design focuses on the physical form of the product: enclosure geometry, part structure, assembly logic, fit, materials, and manufacturing documentation. Mechanical engineering is broader and also covers analysis, validation, production constraints, reliability risks, and how the mechanical system performs under real operating conditions, including scalability from prototype to high-volume production.
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What is included in mechanical product design services?
Yalantis mechanical product design services cover industrial design support, CAD and 3D modeling, plastic and metal enclosure design, thermal and structural analysis, mechanical-electronics integration, DfM and DfA reviews, prototyping, technical drawings, BOMs, and manufacturing handoff documentation.
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Do you provide ISO 13485-compliant mechanical design for medical devices?
Yes. Yalantis holds ISO 13485:2016 and ISO 9001:2015 certifications, so mechanical design work adheres to the documentation and quality controls required for regulated medical-device IoT projects. This means design history files, risk analysis, and manufacturing documentation that meet FDA and MDR submission requirements. ISO 9001 keeps engineering processes, drawings, and manufacturing handoff controlled and repeatable.
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Can you design enclosures that integrate with our existing PCB and firmware?
As early as possible—ideally during the concept and architecture stages to save time and avoid costly rework. Preparing IoT for regulatory compliance early allows us to embed the requirements into the foundation of your system, reducing the certification timelines.
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Do you handle Design for Manufacturing and prepare files for our contract manufacturer?
Yes. Yalantis handles DfM and DfA reviews, production drawings, BOMs, assembly documentation, tolerance details, and manufacturer handoff materials. We work with clients from SMEs developing their first hardware product to large-scale enterprise programs, and adjust the documentation package to what your manufacturing partner and regulatory process actually require. Finding the right partner for this stage means your contract manufacturer receives files they can quote and build against on the first pass.
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